Small tomato sauce Production Line
Designed for small and medium investors, featuring a compact footprint and minimal investment. Capable of producing ketchup and a variety of sauce products.
Tomato Sauce Production Line Prospects
Tomato sauce ranks among the world’s most popular condiments, with its market value experiencing sustained growth. While mature markets like North America and Europe maintain steady expansion, Asia, Latin America, and the Middle East have emerged as the fastest-growing regions.
The sustained growth in demand for tomato sauce makes investing in its production a sound choice. We offer a compact, easy-to-operate tomato sauce production line suitable for small-to-medium food processing enterprises, large cafeterias, and chain restaurants.
All equipment (parts in contact with materials) is constructed from stainless steel, ensuring easy cleaning, high hygiene standards, large capacity, high efficiency, and broad applicability. By replacing certain components, the line can accommodate cross-seasonal, multi-product production of items like carrot sauce, strawberry jam, chili sauce, and blueberry sauce.
Small-Scale Tomato Sauce Production Line Process Flow
1. Tomatoes Selection
Premium tomatoes are hand-sorted to remove substandard fruits, ensuring freshness and consistent quality.
2. Washing
Bubble washing technology thoroughly removes surface impurities, pesticide residues, and microorganisms, guaranteeing ingredient purity.
3. Crushing
Professional crushing equipment processes tomatoes into a uniform pulp, laying the foundation for subsequent steps.
4.Pulping
Employing a two-stage pulping process to precisely separate skins and seeds, yielding a smooth, pure tomato base.
5. Refining
Utilizing colloid mills for ultra-fine processing to enhance texture and optimize taste.
6. Concentration
Applying temperature-controlled evaporation technology to precisely reduce moisture content, concentrating natural flavors to achieve standard viscosity.
7. Sterilization
Ensures product safety through pasteurization while maximizing nutrient retention.
8.Packaging
Automated filling for diverse packaging formats per market demand, guaranteeing hygiene and visual appeal.
Equipment Required
Bubble Washer
Efficiently removes impurities, sand, and pesticide residues from tomato surfaces, ensuring clean and hygienic raw materials.
Crusher Machine
Breaks whole tomatoes into small pieces, preparing them for subsequent pulping to enhance pulp extraction efficiency.
Pulping Machine
Separates tomato pulp from skin and seeds to obtain a smooth tomato puree, ensuring product texture.
Colloid Mill
Further refines the tomato puree, eliminating gritty texture to enhance the sauce’s smoothness and fineness.
Stirring Jacketed Kettle
Concentrates tomato puree to standard viscosity by evaporating moisture through heating while preserving original flavor.
Filling Machine
Accurately fills finished tomato sauce into various packaging containers, ensuring precise measurement and secure sealing.
Pasteurizer
Employs low-temperature sterilization technology to eliminate harmful microorganisms, extend shelf life, and preserve nutritional content.aterials.
Multi-Product Capability
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